Sheet Mechanical Plate Rolling Machine / 3 Roll Bending Machine For Sale
Machine Structure:
The machine is composed by three symmetrical roller, the upper roller is in the central
vertical position above two bottom rollers for vertical up and down movement, the bottom
rollers get the conversion motion by the screw rod and screw nut worm drive. The up roller
is engaged with the bottom gear by the output gear of the reducer. The machine is in a full
total structure, The working part, the main transmission part are equipped in one bottom
rigid welded base, be convenient for installation and commissioning.
The working part
The working part is composed by up roller equipment, bottom roller equipment, up roller
press equipment, balance equipment, overturned part, machine body, and bottom base.
1. The up roller equipment
The up roller equipment is composed by up roller, Bearing Block, SF-2 composite bearing etc.
2. The bottom Roller Equipment
The bottom roller equipment is composed by bottom roller, bottom roller input gear, SF-2
composite bearing etc.
3. The up roller press equipment
The up roller press equipment is composed by main motor, reducer, the worm gear structure,
screw lifting mechanism etc.
4. The balance equipment
The balance equipment is composed by abutment, screw, adjustment nut etc.
5. 1-7 Overturned part
Overturned part is composed by inverted frame, hand shank etc.
6. Machine body and bottom base
The machine is welded body, the based is weld assembly through annealing stress.
The Working Principle
The main transmission part
The main transmission part is composed by main motor, main reducer, a union joint,
output gear etc.
Electrical control part.
The electrical control part is composed by control cabinet, stroke control device etc.
Description:
Mechanical Symmetrical 3 Roller Plate Bending Machine
The whole structure of Mechanical Plate Rolling machine:
The machine adopts 3-roller symmetrical structure with the upper roller moving vertically
in the center between the two lower rollers, which is achieved through the drive of the screw,
the unt, the worm and the lead screw.
The two lower rollers rotates, and provides the plate materials with torque through the
engagement of the output gear of the moderator with the gear of the lower rollers.
Adapted for bending metal plate into round, arc, and so on. Its working principle is rotary
bending deformation. This product is widely used in chemical industry, Cement, shipbuilding,
boiler, aviation, water control project, Power Transmission Tower, metal structure and the
industry of making machinery.
2. The Feature of Mechanical Plate Rolling machine:
The machine adopts 3-roller asymmetrical structure with the upper roller as the main drive
and the lower roller making vertical movement so as to clamp the plate materials tight. The
machine drive comes from the engagement between the gear of the lower roller and the gear
of the upper roller.
The machine is the most precise 3-roll machine in its category. The RGS design reduces to
a minimum the distance between the bending points guaranteeing higher bending accuracy.
The Ultra wide roll support with lubrication circuit is mounted within linear slides to prevent wear
and tear.
The very high rotation power is a guarantee of the Machine superior rolling torque and speed,
available without loss of energy as all three rolls are driven independently by Gear and gear
boxes directly coupled to the rolls shafts.
3. Major parts of the manufacturing process:
Working rollers: Cast steel ingot (chemical composition analysis): Check performance-forging
roughcast — Forging annealing-UT flaw — Roughing (mechanical tests)-heat treatment
(hardening and tempering) — UT flaw — Semi finishing — Finishing — MT
Large forgings: Cylinder body, gear, gear shaft forging roughcast — Surface inspection
roughing — UT flaw — UT flaw detector heat treatment — Finishing semi— Finishing — MT
Welding structure: Racks, chassis, wheel box Plate into the factory (chemical composition
analysis, mechanical properties test) — Pretreatment — For sheet metal cutting-welding-seam
UT or RT flaw — Annealing treatment — Roughing-finishing— Vibration destressing— Hot
blasting — Finishing
4. Major parts of the manufacturing process.
Character:
The machine adopts 3- roller symmetrical structure with the upper roller moving vertically
in the center between the two lower rollers, which is achieved through the drive of the screw,
the nut, the worm and he lead screw, The two lower rollers rotates, and provides the plate
materials with torque through the engagement of the output gear of the moderator with the
moderator with the gear of the lower rollers. The disadvantage of the machine is that the ends
of the plate materials need to have the help from other equipment for pre-bending.
Technical Parameter:
Plate rolling machine
Model |
Max.
thickness
and width
mm |
Speed
of rolling
m/min |
Min.
diameter
mm |
Diameter
of upper
roller
mm |
Diameter
of bottom
roller
mm |
Center distance between bottom roller
mm |
Motor
KW |
W11-6X1500 | 6X1500 | 5.5 | 380 | 180 | 160 | 210 | 5.5 |
W11-6X2000 | 6X2000 | 5.5 | 380 | 180 | 160 | 220 | 5.5 |
W11-6X2500 | 6X2500 | 5.6 | 500 | 190 | 170 | 260 | 7.5 |
W11-6X3200 | 6X3200 | 5.5 | 500 | 240 | 200 | 310 | 11 |
W11-8X2000 | 8X2000 | 5.6 | 450 | 190 | 170 | 260 | 7.5 |
W11-8X2500 | 8X2500 | 5.5 | 500 | 240 | 200 | 310 | 11 |
W11-12X2000 | 12X2000 | 5.5 | 500 | 240 | 200 | 310 | 11 |
W11-12X2500 | 12X2500 | 5.8 | 650 | 260 | 220 | 340 | 15 |
W11-12X3000 | 12X3000 | 6 | 750 | 300 | 240 | 360 | 22 |
W11-16X2000 | 16X2000 | 5.8 | 650 | 260 | 220 | 340 | 15 |
W11-16X2500 | 16X2500 | 6 | 750 | 300 | 240 | 360 | 22 |
W11-16X3200 | 16X3200 | 5 | 900 | 340 | 280 | 440 | 30 |
W11-20X2000 | 20X2000 | 6 | 750 | 300 | 240 | 360 | 22 |
W11-20X2500 | 25X2500 | 5 | 850 | 340 | 280 | 440 | 30 |
W11-25X2000 | 25X2000 | 5 | 850 | 340 | 280 | 440 | 30 |
W11-25X2500 | 25X2500 | 4.5 | 900 | 380 | 300 | 490 | 37 |
W11-30X2000 | 30X2000 | 4.5 | 900 | 380 | 300 | 490 | 37 |
W11-30X2500 | 30X2500 | 4.5 | 1100 | 460 | 380 | 600 | 45 |
W11-30X3000 | 30X3000 | 4.5 | 1200 | 480 | 400 | 600 | 45 |
W11-30X3200 | 30X3200 | 4.5 | 1200 | 500 | 400 | 600 | 45 |
W11-40X2000 | 40X2000 | 4.5 | 1200 | 480 | 400 | 600 | 45 |
W11-40X2500 | 40X2500 | 4.5 | 1400 | 500 | 400 | 600 | 45 |
W11-40X3000 | 40X3000 | 4.5 | 1600 | 500 | 425 | 650 | 55 |
W11-50X2500 | 50X2500 | 4 | 1800 | 600 | 480 | 700 | 60 |
Warranty And Service:
one year warranty for whole press.
all spare parts are available as we produce most of the parts in our factory.
it is easy to get the electric parts as all are international famous brands.
we can provide technical support via email, phone or video.
we can send out engineers for service, installation or training with reasonable additional cost.
English operation and maintenance manual is provided with the press.
All safety warning tags and control panels are in English
More information please contact us:
wxmachinery@163.com
WhatsApp:+86 13961729519
Skype:zouqicheng
QQ:2308574039
download brochure here
Machine Photo: